Threading Cutter Idea For Making Threads, Ensure Quality At The Same Time Reduces Cost

By Author: douglas brown
Total Articles: 2
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Threading cutter is a single-point tool which is basically used for producing screw threads to cut a blank or work piece as it rotates on a lathe. The development in CNC(computer numerical control) machining centers over a period of time and the consequent expansion of the distribution of these instruments, the producers now have great opportunities to reduce production costs. The majority of centers are designed in order to apply helical interpolation(an essential feature for the thread) which is done in clockwise as well as counterclockwise, so that the threads right and left are designed with the same threading cutter.
Further, Development in software which is being used in CNC, not only ensures high quality and reducing the direct costs of production, but also important issues for the labor costs and unnecessary expenses.
Even today, tapping many holes at time is full of problems, the greatest of these is the risk of scrap or due to repeated tapping operations, the tap can break or thread may be undersize due to wearing of tap. The flexibility of operation can be done with the help of threading cutters ...
... eliminate these potential problems completely.
Benefits of thread cutter milling with the help of threading cutter
- Very short cycle times because of the fast feed speed and high cutting speed
- There is no thread groove need to be further machined, thereby saving the unnecessary operation
- For a given set of instruments, there is no limit to the maximum diameter of the hole that can be threaded.
- Cit eliminates set up charges as complete machining can eb done in a loading up.
- Further, same tool holder can be utilized for internal and external threads.
- Also, the inserts are interchangeable; there is no need to reprogram the machine tool, even if there is need to replace an insert.
- The amount of money invested in stocks can be reduced significantly, as small range of tooling takes care of wide range of applications.
- Quality issues cannot arise, as the threads quality have a very good surface finish.
- Especially, this technique is deployed for the machining of hard materials.
- Chip is always small, so there is problem in the control of the chip.
- The best thing about thread milling using threading cutter is no extra horse power is required to thread large diameter or small diameter.
- As it requires very low cutting forces, the thin-walled components, can be machined, without getting distorted.
- The insertion loss, the compensation under the program may be implemented without delay, when wear takes place on the insert.

Read about threading cutters and find the wide range of custom tools for the industrial use.