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It Is The Law That Condition Monitoring Be Done Periodically On Machines To Maintain Safety Standard
At all times, the machines in shops must be constantly monitored by something called condition monitoring; this allows broken machines to be repaired in a timely manner. You never know when something is going to happen with one of the machines; you could be away from it or it could happen when one of your workers is using it. If they feel that there may be a problem with the machine that they are working on, your workers should notify someone immediately so the issues can be addressed before it is too late for the safety of others or the machine itself.
Condition monitoring should be done on all machinery so that you can take preventative measures against them to prevent breakdown; you will know firsthand when a problem arises and be able to fix it in a timely manner before other things start to go wrong. Cost plays a huge role in the choices that you are going to make regarding repairing your machinery; it may be smarter to let the machine fully break down rather than fix it, this will all be determined by safety issues. This will depend on the machine and how it will affect your factory by doing it in this manner. ...
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Saving money when you can isn't always a good idea; things may be tight now, but think of it this way, if you do not get the repairs that are needed right away you are jeopardizing the health and safety of those who work in your facility. Granted, in some situations it would be more cost effective to let the machine fail but in other situations, you cannot allow that to happen because of safety reasons. How the situation is going to be handled is usually decided by the inspectors; they are the professionals and know what they are doing and they will not risk putting anyone in harm's way.
To a certain degree, a lot of these businesses still live in the old day as far as their machinery goes. Rather than buying all of the high tech gadgets to test machinery they are still able to do a visual inspection to tell what the problems are, but this is done by trained inspectors. Most common problems that the inspector looks for are the obvious ones: cracks, leaks, corrosion, dents or other glaring problems. A sure way to tell if the machine may be on its way out is simply by touch; if it is hot then you may need to replace it because that is a sign that the internal components are failing.
Vibration analysis is a great way to get to the root of the problems that a visual inspection just won't reveal; this is used more on machines that have rotators in them to run them, a good example would be boilers. The workers should always be number one in any business; make sure that you routinely do inspections on the machines so that nothing happens to your employees as well as your equipment.
All the needed information will be available on machine monitoring and also through machine monitoring system. Willie I. Cloutier is a professional writer that helps on completing this article.
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