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Everything You Need To Know About Aluminium And Steel Roller Shutters

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By Author: UK Doors and Shutters
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When it comes to securing your property, roller shutters are one of the most reliable and cost-effective solutions. They offer both security and functionality, protecting your premises from unauthorized access, weather damage, and potential vandalism. Choosing the right material for your roller shutters—whether aluminium or steel—can make a significant difference in terms of durability, aesthetics, and performance.

In this article, we will explore the key differences between aluminium and steel roller shutters, the types of shutters available, common problems and repairs, as well as tips for installation and maintenance.

1. Aluminium vs. Steel Roller Shutters: Key Differences

Aluminium Roller Shutters

Lightweight: Aluminium is known for being a lighter material compared to steel, making it easier to operate, especially when it comes to manual roller shutters.
Corrosion-Resistant: Aluminium is naturally resistant to corrosion and rust, making it ideal for environments exposed to the elements, such as coastal areas or areas with high humidity.
Aesthetic Appeal: Aluminium shutters offer ...
... a sleek, modern look and can be painted or powder-coated to match your building’s exterior. They are often used in residential, retail, and light commercial settings.
Energy Efficiency: Some aluminium shutters come with insulation options, which can help with energy efficiency by reducing heat loss or gain.
Steel Roller Shutters

Strength and Durability: Steel shutters are stronger and more durable than aluminium. They offer superior protection against break-ins, impact, and extreme weather conditions, making them ideal for high-security applications such as warehouses and factories.
Rust-Prone: While steel shutters are robust, they can be susceptible to rust and corrosion if not properly maintained, especially in areas with high moisture levels.
Heavy Duty: Steel is significantly heavier than aluminium, which may require a more robust motor for automated shutters or additional force to operate manually.
Cost-Effective: Steel shutters are generally more affordable than their aluminium counterparts, especially for large commercial installations.
2. Types of Aluminium and Steel Roller Shutters

Types of Aluminium Roller Shutters

Single Skin: These are made from a single layer of aluminium, offering a lightweight and cost-effective solution for smaller properties.
Insulated: These shutters feature a layer of insulation between two aluminium panels, helping with energy efficiency, noise reduction, and thermal insulation.
Perforated: Designed for retail spaces, these shutters allow for visibility while still providing security. The perforations give a modern, stylish look and enable customers to view the products on display even when the store is closed.
Types of Steel Roller Shutters

Galvanised Steel: This is the most common type of steel roller shutter, offering strong protection against the elements and rust.
Polycarbonate: Often used for security in retail spaces, polycarbonate shutters offer the durability of steel combined with the transparency of glass. This is perfect for businesses that want to maintain visibility while keeping the premises secure.
Insulated Steel Shutters: These steel shutters contain an insulated core to reduce heat loss and noise, making them a good option for properties that require temperature control, such as warehouses or factories.
3. Common Problems with Aluminium and Steel Roller Shutters

Despite their durability, roller shutters can experience common issues over time. Regular maintenance and prompt repairs can help ensure your shutters continue to operate smoothly.

Common Problems

Sticking or Jammed Shutters: This is one of the most common problems with roller shutters. It can be caused by dirt, debris, or worn-out components such as the rollers or tracks.
Motor Failure: If you have automatic roller shutters, the motor may stop working due to wear, a power surge, or faulty wiring.
Rust or Corrosion (Steel Shutters): Steel shutters are particularly vulnerable to rust and corrosion if they are exposed to moisture and not regularly maintained.
Damaged Blades or Panels: If a roller shutter is hit or impacted, it can result in bent or damaged blades, which may prevent the shutter from opening or closing properly.
Repair and Replacement

Lubrication: Regularly lubricating the moving parts of your roller shutter, such as the tracks, hinges, and springs, can prevent them from sticking and reduce wear.
Motor Repair or Replacement: A faulty motor may require either a simple repair or complete replacement, depending on the severity of the issue.
Panel Replacement: Damaged panels or blades may need to be replaced to maintain the functionality and appearance of the roller shutter.
Rust Treatment (Steel Shutters): Steel shutters should be regularly inspected for signs of rust. If corrosion is found, it should be treated immediately, and any rusted sections may need to be replaced or repainted.
4. Installation of Aluminium and Steel Roller Shutters

Installing roller shutters, whether aluminium or steel, requires precision and expertise. Here’s what you need to know:

Professional Installation: To ensure that your shutters are installed correctly and function smoothly, it’s best to hire a professional with experience in both manual and electric roller shutter installations.
Custom Fit: Proper measurements are crucial. A roller shutter that’s too big or too small won’t operate as intended, leading to inefficient use and potential safety issues.
Motorised or Manual: Decide whether you want manual shutters or motorised ones. While motorised shutters offer convenience, they come with additional costs and require more maintenance.
Compliance: Ensure that your roller shutters comply with local regulations, especially if they are installed in commercial or high-traffic areas.
5. Maintenance Tips to Keep Your Roller Shutters in Top Condition

Regular maintenance is key to extending the lifespan of your roller shutters. Here are some essential maintenance tips:

Regular Cleaning: Clean the shutters periodically to prevent dirt and debris from building up in the tracks or on the panels. This will help the shutter operate smoothly.
Lubrication: Use appropriate lubricants to keep the moving parts functioning properly. This helps prevent friction and wear.
Inspection: Have your shutters inspected at least once a year to ensure there are no loose parts, cracks, or signs of wear.
Rust Prevention (Steel Shutters): Treat steel shutters with a rust-preventive coating, and reapply it as needed, especially if you notice any early signs of corrosion.
Test the Mechanism: Regularly test your roller shutter's motor and manual operation to ensure it opens and closes without issues.
6. Book Your Installation, Repair, or Maintenance Service Today with UK Doors & Shutters

When it comes to roller shutters, whether aluminium or steel, ensuring their proper installation, maintenance, and repair is essential for maintaining the security of your property.

At UK Doors & Shutters, we offer expert installation, repair, and maintenance services for both aluminium and steel roller shutters across the North West of England. From residential properties to commercial premises, we ensure that your roller shutters remain in optimal condition, providing maximum protection for your business or home.

Contact us today:

Call: 01204 918991
Email: info@ukdoorsandshutters.com
Book online: Visit our website for easy booking.
Book Your Installation
Book Your Repair
Book Your Service
By choosing UK Doors & Shutters for your roller shutter needs, you’re ensuring top-quality service, reliable repairs, and long-lasting security solutions. Whether you need a new installation, emergency repair, or routine maintenance, we are here to help!


When it comes to securing your property, roller shutters are one of the most reliable and cost-effective solutions. They offer both security and functionality, protecting your premises from unauthorized access, weather damage, and potential vandalism. Choosing the right material for your roller shutters—whether aluminium or steel—can make a significant difference in terms of durability, aesthetics, and performance.

In this article, we will explore the key differences between aluminium and steel roller shutters, the types of shutters available, common problems and repairs, as well as tips for installation and maintenance.

1. Aluminium vs. Steel Roller Shutters: Key Differences

Aluminium Roller Shutters

Lightweight: Aluminium is known for being a lighter material compared to steel, making it easier to operate, especially when it comes to manual roller shutters.
Corrosion-Resistant: Aluminium is naturally resistant to corrosion and rust, making it ideal for environments exposed to the elements, such as coastal areas or areas with high humidity.
Aesthetic Appeal: Aluminium shutters offer a sleek, modern look and can be painted or powder-coated to match your building’s exterior. They are often used in residential, retail, and light commercial settings.
Energy Efficiency: Some aluminium shutters come with insulation options, which can help with energy efficiency by reducing heat loss or gain.
Steel Roller Shutters

Strength and Durability: Steel shutters are stronger and more durable than aluminium. They offer superior protection against break-ins, impact, and extreme weather conditions, making them ideal for high-security applications such as warehouses and factories.
Rust-Prone: While steel shutters are robust, they can be susceptible to rust and corrosion if not properly maintained, especially in areas with high moisture levels.
Heavy Duty: Steel is significantly heavier than aluminium, which may require a more robust motor for automated shutters or additional force to operate manually.
Cost-Effective: Steel shutters are generally more affordable than their aluminium counterparts, especially for large commercial installations.
2. Types of Aluminium and Steel Roller Shutters

Types of Aluminium Roller Shutters

Single Skin: These are made from a single layer of aluminium, offering a lightweight and cost-effective solution for smaller properties.
Insulated: These shutters feature a layer of insulation between two aluminium panels, helping with energy efficiency, noise reduction, and thermal insulation.
Perforated: Designed for retail spaces, these shutters allow for visibility while still providing security. The perforations give a modern, stylish look and enable customers to view the products on display even when the store is closed.
Types of Steel Roller Shutters

Galvanised Steel: This is the most common type of steel roller shutter, offering strong protection against the elements and rust.
Polycarbonate: Often used for security in retail spaces, polycarbonate shutters offer the durability of steel combined with the transparency of glass. This is perfect for businesses that want to maintain visibility while keeping the premises secure.
Insulated Steel Shutters: These steel shutters contain an insulated core to reduce heat loss and noise, making them a good option for properties that require temperature control, such as warehouses or factories.
3. Common Problems with Aluminium and Steel Roller Shutters

Despite their durability, roller shutters can experience common issues over time. Regular maintenance and prompt repairs can help ensure your shutters continue to operate smoothly.

Common Problems

Sticking or Jammed Shutters: This is one of the most common problems with roller shutters. It can be caused by dirt, debris, or worn-out components such as the rollers or tracks.
Motor Failure: If you have automatic roller shutters, the motor may stop working due to wear, a power surge, or faulty wiring.
Rust or Corrosion (Steel Shutters): Steel shutters are particularly vulnerable to rust and corrosion if they are exposed to moisture and not regularly maintained.
Damaged Blades or Panels: If a roller shutter is hit or impacted, it can result in bent or damaged blades, which may prevent the shutter from opening or closing properly.
Repair and Replacement

Lubrication: Regularly lubricating the moving parts of your roller shutter, such as the tracks, hinges, and springs, can prevent them from sticking and reduce wear.
Motor Repair or Replacement: A faulty motor may require either a simple repair or complete replacement, depending on the severity of the issue.
Panel Replacement: Damaged panels or blades may need to be replaced to maintain the functionality and appearance of the roller shutter.
Rust Treatment (Steel Shutters): Steel shutters should be regularly inspected for signs of rust. If corrosion is found, it should be treated immediately, and any rusted sections may need to be replaced or repainted.
4. Installation of Aluminium and Steel Roller Shutters

Installing roller shutters, whether aluminium or steel, requires precision and expertise. Here’s what you need to know:

Professional Installation: To ensure that your shutters are installed correctly and function smoothly, it’s best to hire a professional with experience in both manual and electric roller shutter installations.
Custom Fit: Proper measurements are crucial. A roller shutter that’s too big or too small won’t operate as intended, leading to inefficient use and potential safety issues.
Motorised or Manual: Decide whether you want manual shutters or motorised ones. While motorised shutters offer convenience, they come with additional costs and require more maintenance.
Compliance: Ensure that your roller shutters comply with local regulations, especially if they are installed in commercial or high-traffic areas.
5. Maintenance Tips to Keep Your Roller Shutters in Top Condition

Regular maintenance is key to extending the lifespan of your roller shutters. Here are some essential maintenance tips:

Regular Cleaning: Clean the shutters periodically to prevent dirt and debris from building up in the tracks or on the panels. This will help the shutter operate smoothly.
Lubrication: Use appropriate lubricants to keep the moving parts functioning properly. This helps prevent friction and wear.
Inspection: Have your shutters inspected at least once a year to ensure there are no loose parts, cracks, or signs of wear.
Rust Prevention (Steel Shutters): Treat steel shutters with a rust-preventive coating, and reapply it as needed, especially if you notice any early signs of corrosion.
Test the Mechanism: Regularly test your roller shutter's motor and manual operation to ensure it opens and closes without issues.
6. Book Your Installation, Repair, or Maintenance Service Today with UK Doors & Shutters

When it comes to roller shutters, whether aluminium or steel, ensuring their proper installation, maintenance, and repair is essential for maintaining the security of your property.

At UK Doors & Shutters, we offer expert installation, repair, and maintenance services for both aluminium and steel roller shutters across the North West of England. From residential properties to commercial premises, we ensure that your roller shutters remain in optimal condition, providing maximum protection for your business or home.

Contact us today:

Call: 01204 918991
Email: info@ukdoorsandshutters.com
Book online: Visit our website for easy booking.
Book Your Installation
Book Your Repair
Book Your Service
By choosing UK Doors & Shutters for your roller shutter needs, you’re ensuring top-quality service, reliable repairs, and long-lasting security solutions. Whether you need a new installation, emergency repair, or routine maintenance, we are here to help!

More About the Author

UK Doors and Shutter we specialise in the supply and fit of high quality security shutters, roller shutters and garage roller shutters. We have a dedicated servicing division for all roller shutters & all types of doors.To book your service online and to get a free no obligation quotation 01204 918 991

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