How To Cut And Machine Stainless Steel Round Bar

By Author: Neelkamal Alloys LLP
Total Articles: 14
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How to Cut and Machine Stainless Steel Round Bar
Using a round bar in cutting and machining stainless steel work pieces may look very challenging at the end; however by employing the following techniques you will find the work easy and in and full of grace.To make the process of preparing for and taking the test easier, here are the steps generally followed in taking the test.Neelkamal Alloys LLP is a well known company of products including Stainless Steel Round Bar Manufacturers in India
1. Choosing the Right Tools
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... rior, there are certain things you must possess should you intend on beginning the process. Stainless steel material is hard; therefore appropriate tools should be used to make the cuts and other mechanical operations on it.

Sawing: Cut with band saw or circular saw outfitted with a BI-Metal saw blade.
Drilling: Use cobalt or carbide-tipped drill; they can be preferred for the task.
Turning: Although, a lathe with carbide inserts is most preferable.
Milling: To get the best cut it is advisable to use carbide end mills.

2. Safety First
It is always important that while dealing with stainless steel, you have to be very careful. Wear appropriate safety gear:

Safety glasses
Gloves
Ear protection
Long sleeves so that they are not easily injured by sparks and metal edges around the mines.Product Source: Stainless Steel Round Bar Manufacturer in India

3. Cutting Stainless Steel Round Bar
Using a Band Saw

Set Up the Saw: Change the blade tension and speed to that which is prescribed by the manufacturer for stainless steel.
Secure the Bar: Ensure that the round bar does not move side ways while welding.
Cutting: Turn on the saw and with great care Lower the blade on to the bar with much pressure. Allow the blade to chisel your food so as not to heat up easily.You may also like: Monel Round Bar Manufacturers in India And Copper Rod Manufacturers in India

Using a Circular Saw

Select the Blade: For cutting metal you should use a high quality bi-metal blade.
Clamp the Bar: Make sure to place the bar across a stable iron.
Cutting: Initially use low speed to start cutting and gradually increases through a serving of the bar.

4. Drilling Stainless Steel Round Bar

Mark the Spot: Location: Put a center punch on the spot to drill to try and block the wandering of the bit.
Lubricate: Use cutting fluid if any while drilling to lessen heat and friction to the drill bit.
Drilling: You wish to progress at a slow pace with consistent force on the pedals. Gradually increase the speed as you continue through the copy. Reapply cutting fluid regularly.

5. Turning Stainless Steel Round Bar

Set Up the Lathe: Select the appropriate cutting speed and feed rate for the material which is stainless steel.
Secure the Bar: Position the round bar between the head stock and the tail stock by bending it with your hands.
Cutting: For turning apply carbide inserts. Light cuts first and then gradually increase the values of the depth to minimize the wear of the tool.

6. Milling Stainless Steel Round Bar

Choose the End Mill: Carbide end mills should be used on stainless steel.
Clamp the Bar: Position the round bar to be milled on the table of the milling machine.
Milling: It is recommended that the feed rate be gradually introduced at a low level initially and the depth of cut as well. They gradually increase as needed and while applying cutting fluid to cut the heat.

7. Tips for Success

Coolant: They must always be used with cutting fluid or coolant to avoid heating up.
Sharp Tools: It is wise to keep your tools sharp to obtain tidy edges for the stainless steel never let it undergo work hardening.
Patience: The means towards an end, work gradually and methodically. I recall that once I hurried and as a result was messing up on my work besides distorting my tools.

8. Common Mistakes to Avoid

Skipping Lubrication: It might lead to vigorous heating and maltreatment of an instrument if a cutting fluid is not used.
Using Dull Tools: Blunt tools are likely to result to low quality cutting and tearing section of the material in question, besides wearing out faster.
Incorrect Speeds: Using a particular tool at a wrong speed can cause heat build up and as a result low on tool durability.

Conclusion
Stainless steel round bars need to be cut and mached to the required specifications and this is done by the use of certain tools, safety measures and other techniques. So, with these methods which are explained above, one will be able to obtainaccurate and tidy work. One of the essential aspects of using the above tools and materials is to apply a lot of cutting fluid, and work gently to avoid damaging your tools and work pieces. Happy machining!We also supply in ss round bar suppliers in uae and round bar suppliers in saudi arabia