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Organic fertilizer pellet making device line process
In the manufacturing work of the organic fertilizer pellet making equipment, various failures will take place, which is a regular sensation. There are many factors for the failure, some are triggered by long-lasting usage as well as aging, and some are caused by human operation mistakes, however no matter what kind of failure happens, it is triggered by improper everyday maintenance.
If you make errors, there will certainly not be so many failings as well as troubles. Therefore, we need to evaluate, however additionally require to seriously deal with all kinds of failures of the organic fertilizer pellet making device, and we require to seriously find the factors and take measures to address and also take care of them.
A drum organic fertilizer pellet is a molding maker that can make products right into specific forms. Rotating drum fertilizer pelletizer machine is one of the vital tools in the compound fertilizer market. It is suitable for cold and hot granulation as well as massive production of high, tool as well as reduced focus compound plant foods.
The main working method is wet granulation of agglomerates. Through a particular quantity of water or steam, the fundamental fertilizer is totally chemically responded in the cyndrical tube after moisture modification. Generate extrusion pressure to agglomerate into balls.
1. Refine circulation of substance fertilizer.
The technological organic fertilizer pellet making maker procedure of compound plant food can be separated right into: basic material batching, basic material stirring, basic material granulation, bit drying, bit cooling, particle classification, finished item layer, and also completed product packaging.
https://www.pellet-richi.com/wood-pellet-machine/organic-fertilizer-pellet-machine.html
( 1) Resources:.
Resources such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, usual calcium), potassium chloride (potassium sulfate) are designated in proportion (according to market demand and also local dirt screening result).
( 2) Stirring of resources:.
Stir the prepared raw materials uniformly to enhance the total uniform fertilizer content of the plant food granules.
( 3) Basic material granulation:.
The equally mixed raw materials are sent to the organic fertilizer pellet making maker for granulation (can be granulated by turning stock, or by extrusion granulation).
( 4) Bit drying out:.
The granules made by the organic fertilizer pellet making maker are sent to the dryer to dry the wetness included in the granules to enhance the stamina of the granules and also assist in storage space.
( 5) Particle cooling:.
The temperature level of the dried out fertilizer granules is too expensive, and it is simple to agglomerate. After cooling down, it is convenient for getting, storage and transport.
( 6) Grading of bits:.
The cooled down bits are identified, the unqualified fragments are smashed and also re-granulated, as well as the certified items are evaluated out.
chicken manure pelleting equipment
( 7) Completed covering:.
Covering the certified items to enhance the brightness as well as roundness of the bits.
( 8) Finished product packaging:.
Store the processed pellets, that is, the ended up item, in a aerated place.
2. Features of substance natural plant food machine innovation.
( 1) The applicability of resources and also its wide variety: It is suitable for the processing of unrefined fiber natural wastes with a dampness content of concerning 30%, such as fermented animals and also chicken manure, sugar mill filter mud, urban sludge, paper sludge, distiller's grains, straw, peat and so on. Direct granulation by natural plant food pellet making device can produce pure organic plant food, natural inorganic fertilizer and also bio-organic fertilizer with spherical fragments.
( 2) High spheroidization rate and also high survival rate of biological microorganisms: The new modern technology can make the spheroidization price reach greater than 90-95%, and the brand-new modern technology of low temperature level and large air volume drying out can make the survival rate of microbial germs get to more than 90%.
( 3) The organic fertilizer pellet making equipment process flow is short as well as the operating expense is low. The natural basic materials made use of in this process do not require pre-treatment such as drying and squashing. The procedure flow is short as well as the operating cost is low. Organic raw materials with a moisture content of regarding 30% should be dried out to less than 13%, pulverized to more than 80 mesh, and the quantity of natural materials included need to not be greater than 30%).
3. Benefits of RICHI compound plant food assembly line:.
1) The natural fertilizer pellet making equipment has reduced investment, fast returns and also excellent economic benefits.
2) The total collection of natural plant food pellet making machine is portable in design, clinical and also sensible, and progressed in modern technology.
3) Energy conserving and also intake reduction, no discharge of 3 wastes, stable procedure, reliable procedure as well as convenient upkeep.
4) The raw product has vast versatility and appropriates for granulation of various raw materials such as substance plant food, medication, chemical market, feed, and so on. The product has a high granulation price.
5) It can generate various focus as well as various sorts of substance plant foods ( consisting of organic plant foods, inorganic fertilizers, organic fertilizers, magnetic fertilizers, and so on). Specifically the granulation of rare earth, potash plant food and also ammonium bicarbonate collection compound fertilizer fills up the residential void and ranks at the leading edge of the country.
4. Secret devices - natural plant food pellet making machine.
( 1) Introduction of natural plant food making equipment:.
The primary functioning mode of the rotating drum organic plant food pellet making device is wet granulation of granules. Some water or heavy steam or gas ammonia or nitrogen option is come on the maker to make the standard fertilizer in the cylinder to readjust the humidity, and after that accomplish chain reaction and home heating compound blending.
Plant food granulation process or compound fertilizer cold granulation process supplemented with a small amount of water, under ideal temperature level as well as moisture conditions, with the help of the turning of the cyndrical tube, the extrusion force is produced in between the material particles and also agglomerated into a ball.
( 2) Composition of drum organic plant food pellet machine:.
① Bracket component:.
The whole revolving part of the natural plant food pellet making machine body is supported by the brace, as well as the force is reasonably huge, so the part of the sustaining wheel frame of the device is welded by tool carbon steel plate and also network steel, and has actually passed rigorous quality assurance and special procedure demands, and has actually reached this degree. the purpose for which the equipment is used.
In addition to this, the more crucial thing is the sustaining concept fixed on the rack. Thinking about that it will create excellent rubbing with the rolling belt of the body, Richi Equipment particularly picks high-grade anti-corrosion as well as wear-resistant materials to enhance the service life of the organic fertilizer pellet making machine.
Casting integrated innovation is likewise embraced, as well as there are hooks at the 4 corners of the sustaining wheel structure, which is convenient for filling, unloading as well as transport.
② Transmission component:.
The transmission part of the whole organic plant food pellet making equipment is one of the most important part of the whole machine. The work of the entire equipment has this sort of top quality. The transmission structure is bonded with high-quality network steel and has passed the stringent demands.
The major motor set up on the transmission frame both the reducer as well as the reducer are constructed from premium products with trustworthy high quality. The electric motor of the natural fertilizer pellet making machine drives the sheave, the V-belt and also the reducer to drive the major shaft to make the body work.
③ Big gear:.
It is fixed on the organic plant food pellet making equipment body as well as harmonizes with the transmission pinion to drive the machine body to work in the contrary instructions.
④ Moving belt:.
It is chosen both sides of the body to sustain the entire body.
⑤ Body part:.
One of the most integral part of the whole organic fertilizer pellet making maker is the body part, which is bonded with premium tool carbon steel plate, and also has a unique rubber lining plate or acid-resistant stainless-steel lining plate built-in to realize automatic mark elimination, terminate the typical scrape device, and also pass rigorous top quality. Control and special process demands to achieve the objective made use of by this natural fertilizer pellet making machine.
For details please contact:pellet machine manufacturer
WhatsApp:86 138 3838 9622
Email:enquiry@pellet-richi.com
RICHI Machinery is a industrial group mainly specialized in the feed pellet machinery , and also covers some other strategic businesses such as biomass pellet energy machinery, organic fertilizer pellet machinery, parts and components and so on. https://www.pellet-richi.com https://www.pellet-richi.com/feed-pellet-machine/animal-feed-pellet-machine.html https://www.pellet-richi.com/wood-pellet-machine/wood-pellet-mill.html
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