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Source of chicken feed pellet making device clog
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In the process of substance feed manufacturing, the secure as well as normal manufacturing of the fowl feed pellet making machine is extremely crucial, because the poultry feed pelletizer totally finishes the preparation of the poultry feed pellet making equipment. But in actual production, as a result of numerous reasons, it is easy to develop a thick as well as tough material between the ring die and the pressing roller. The pressure roller can not squeeze out the product from the die hole, so that the ring die of the chicken device is stuck or slipped, creating the common obstruction of the fowl pellet mill.
With on-site analysis of multi-equipment and also multi-material, the reasons for device blockage are as complies with:.
1. The die roll gap is not ideal.
The void in between the die rolls is too big, resulting in an exceedingly thick product layer between the die rolls, irregular distribution, uneven pressure roll stress and anxiety, and easy slippage. When the extrusion pressure of the die roller on the product is less than the resistance of the internal wall surface of the die opening to the material, the product can not be extruded, which will certainly cause obstruction. In order to minimize blocking, focus must be paid to changing the gap in between the die rolls during manufacturing.
When readjusting, it is best to form a state of closeness, rotation and non-rotation of the stress roller as well as the ring die. According to observation, the gap is normally 3-5mm. In this process, the experience as well as adjustment sensation of the poultry feed pellet making equipment are really essential.
https://www.pellet-richi.com/feed-pellet-machine/chicken-feed-making-machine.html
2. The result of vapor.
The most perfect manufacturing conditions in the manufacturing procedure of pellet feed are suitable basic material water, great steam high quality and also enough conditioning time. Appropriate use of completely dry saturated steam granules can successfully boost the outcome of the poultry feed pellet granulator and the high quality of the granulated product. In order to make sure excellent particle top quality and high result, in addition to the regular procedure of each transmission part of the chicken feed equipment, the quality of completely dry saturated heavy steam entering the conditioner of the chicken feed pellet making machine must likewise be ensured.
Suitable saturated heavy steam has conditioning and lubricating impact in the granulation procedure, which can enhance efficiency, minimize frictional heat energy, and lengthen the life span of ring die; it can lower power intake and also promote starch gelation. Fiber-to-fiber bonding; it can enhance the particle forming rate, minimize powder, make the product look smooth as well as tidy, as well as enhance item competitiveness.
The poor quality of the heavy steam makes the wetness of the material too expensive when it leaves the conditioner, as well as when it goes into the particle dental caries, it is easy to trigger obstruction of the die opening, and also the pressure roller slides, causing blockage.
Especially:.
① Not enough steam stress as well as high water material can easily create the product to soak up excessive water. At the same time, when the pressure is low, the temperature of the product is additionally low during conditioning, the starch can not be gelatinized well, and also the granulation result is poor;.
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② The vapor pressure is unpredictable, changing high and low, as well as the material conditioning is unstable, leading to big variations in the current of the poultry feed making equipment, irregular thirst of the material, and also very easy obstruction in the normal manufacturing procedure.
The fowl feed pellet making maker should constantly focus on factors such as heavy steam stress, conditioner feed rate, etc, to prevent excessive moisture in material conditioning triggered by steam pressure and water material. At the same time, in order to reduce the number of obstructions brought on by vapor top quality, the boiler room need to supply high-grade, steady dry saturated steam. In the production process, the chicken feed granulator must constantly take note of the wetness content of the relieved and tempered material, which can be judged by a simple approach. The certain technique is: get the product of the conditioner, hold it by hand, and also release it.
3. The influence of conditioning effect.
In order to make pellet feed fulfill the affordable demands of the marketplace, its exceptional quality has to be assured. The conditioning impact of the material prior to granulation is very crucial, since it straight affects the outcome and also top quality of the poultry feed pellet making machine, particularly the water stability of unique water products is an essential sign.
If the product can not be entirely conditioned and also matured prior to granulation, it is tough to guarantee the water security index. The so-called conditioning refers to the pretreatment of powder materials prior to granulation, which is the process of totally mixing as well as taking in the powder to be granulated and an suitable amount of vapor in the conditioner.
Select the conditioning tools that meets the technical requirements, to make sure that the material can be totally mixed as well as combined with steam in the conditioner to achieve the effect of softening the material and gelatinizing starch, which is conducive to the compression molding of powder and also generates qualified products.
The poultry feed pellet making maker conditioner calls for a extended period of warmth conservation, home heating and also humidification, and the variety of layers can be installed in any mix as needed to make certain that the product can completely meet the demands of conditioning, boost the surface and interior top quality of the granular material, and also boost its water resistance in water. Today, the most optimal conditioning effect can be achieved by utilizing the approach of Modulator+ Qualifier+ Modulator.
Through on-site debugging, the variety of clogs of the fowl feed pellet making equipment can be lowered by changing the vapor. As the central heating boiler devices has actually been created, the vapor given has actually been determined. Pay attention to the therapy technique of water vapor in the steam pipeline, try to exclude the condensed water in the heavy steam pipe, and also the steam stress at the front end of the conditioner must be extremely stable.
For details please contact: pellet machine supplier
WhatsApp:86 138 3838 9622
Email:enquiry@pellet-richi.com
RICHI Machinery is a industrial group mainly specialized in the feed pellet machinery , and also covers some other strategic businesses such as biomass pellet energy machinery, organic fertilizer pellet machinery, parts and components and so on. https://www.pellet-richi.com https://www.pellet-richi.com/feed-pellet-machine/animal-feed-pellet-machine.html https://www.pellet-richi.com/wood-pellet-machine/wood-pellet-mill.html
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