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Concrete Hand Sawing: A Comprehensive Guide
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Construction firms value concrete because it can be used in building projects of varying sizes and heights. Its importance in the building industry artificially inflates its value, but its worth does not make it immune to certain dangers. Time is the primary element that affects concrete, as the material deteriorates due to wear and tear over time, necessitating replacement.
Cutting and removing damaged or worn-out portions of concrete requires the use of specialised concrete cutting tools, such as a concrete handsaw, during the replacement process. Cutting concrete is a difficult task that no skilled worker should attempt without adequate preparation, planning, and time. However, you need not worry about that, as the reader will learn everything they need to know about concrete hand sawing in this piece. If you are interested in discovering the many secrets we discuss in this article, you should read on until the conclusion.
Concrete Handsaw Varieties
Before beginning to carve concrete, it is important to familiarise oneself with the concrete ...
... handsaw that will be used. In order to achieve the best results when cutting concretes of various densities to any shape or size, a variety of concrete handsaws are available.
Factors such as the concrete's thickness or depth, its location, the condition of the place it is located (i.e., whether it is outside in an airy area or inside in an enclosed area with limited air supply), and the availability of electricity and water all play a role in determining which concrete handsaw to use. There are four distinct kinds of concrete handsaw, each optimised for a different set of circumstances.
Chainsaw that cuts with two strokes: This particular concrete handsaw runs on a two-stroke gasoline. Dual-purpose fuel? Where the fuel is a hybrid of gasoline and oil. However, due to its loudness and smoky emissions, it is better suited for use in open areas. The maximum thickness of concrete this two-stroke removal saw is designed to cut is 155 millimetres.
For cuts deeper than 155 mm in concrete, a two-stroke ring saw is the tool of choice. It has a 270mm cutting capacity. It cannot, however, be used to initiate a cut, only to resume one that has already been made. Due to the blade instability of a hand saw, this tool is typically employed in tandem with a two-stroke dismantling saw. Consequently, the blade looks stable when continuing a cut because the already-made depth provides support, allowing for a more profound and stable cut. Unlike the two-stroke demolition saw, this one is quieter and produces less exhaust fumes, making it ideal for use in the great outdoors.
Radial-beam, high-frequency dismantling saw: This electronic demolition saw runs off a 240-volt power converter. It replaces the traditional two-stroke engine. It has a maximum cutting depth of 155mm and is quiet enough to be used indoors despite not having a ventilation system.
Ring saw with a high frequency: Similar to the two-stroke ring saw, but powered by electricity, is the high-frequency ring saw. It can be used to make deeper incisions (up to 270mm) and to continue an existing cut.
What to Anticipate When Sawing Concrete
There are a few factors to keep in mind when working with any kind of concrete hand saw, including:
Have access to potable water: The dust is intended to be dampened, the blade cooled (as it gets hot from the friction of cutting), and the blade lubricated with the water. Slurry runoff, a mixture of concrete fragments and water, is produced when water is used in the cutting process.
The work is dirty: Keep in mind that cutting concrete by hand is a messy process that will leave a slurry all over the work area and you, the user.
It's crucial to wear protective gear: You will require safety gear and various hand instruments to complete the task.
The amount of effort required to cut with a handsaw can differ depending on its size. There are larger and more powerful concrete saws on the market than the ones listed above, but using them requires more effort.
Concrete-Cutting Tasks
Let's get into the actual concrete cutting now that you know what to anticipate and what kind of concrete hand saw to use. The procedure consists of the following steps:
Preparing the slit: Planning ahead (the process can take at least a day), using chalk to outline the area to be cut, renting or buying a concrete handsaw that is up to the task, and using other tools are all necessary to guarantee a clean cut. You'll need these tools for safety reasons, as you'll be coated in a concrete slur, and to make cutting easier. These mechanisms include:
Something like a club
Pinch bars,
Heavy mallet
An elongated power cable
Power
Spraying tube
Protective steel toes
Wear long trousers or jeans and an old, unused long-sleeved shirt.
Full-face covering
Cap with earplugs
You should also know that you will be moving the cutting area by hand, so you should break it down into manageable 25kg pieces.
After careful planning and setup, the moment has come to begin cutting. Water should be running from the hose, the throttle should be raised on the concrete hand saw, and careful sawing should commence. If you want clean cuts, rotate the saw back and forth as you work.
Once you've made your incision, you can examine the results by moving the shattered remnants of the concrete around with a chisel.
Waste management: Gather the concrete slur and concrete pieces in the hired skip bin, clean up the mess, and call a concrete recycling facility, making sure to specify the quantity you plan to dispose of. This is done so that the correct garbage vehicle can be dispatched.
There's a lot to do in terms of cleanup, and concrete mixture is simpler to remove when it's still damp. The concrete hand saw should also be cleaned of slur before being stored away or returned if leased.
As was previously stated, cutting concrete by hand is difficult and time-consuming work that requires considerable effort and stamina. Therefore, before beginning the project, make sure you have the proper concrete handsaw and other tools. Preparation for potential difficulties during job execution is also essential. In addition, if you need assistance with the job, you can always hire a professional concrete-cutting company.
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