What Is The Difference Between Mechanical Weighbridges And Electronic Weighbridges?

By Author: Jitender Kumar
Total Articles: 7
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Weighbridges are used worldwide to measure the weight of goods in small and large companies. They have a lightweight design and, thus, are portable. These weighbridges are also called truck scales, as they are majorly used to weigh vehicles.
How is the weighbridge constructed?
The weighbridge is constructed from steel beams and plates. Their sizes vary according to their purposes. Let's know the detailed process of its design:

The scales are first positioned on the concrete base. It can be accomplished manually and electronically.


They are placed on a wheeled base (portable weighbridges) to ensure mobility.


Finally, a measurement device is installed on the scale to measure the weight of the trucks or other vehicles.

Uses of weighbridge:

Before any companies deliver its cargo to any other company, its overall weight is measured. It is commonly accomplished on-site.


Weighbridge makes the cargo supply easier, especially on highways or roads. 
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It ensures that your truck carrying all the goods is not overweight. The probability of accidents increases when the cargo trucks are cumbersome.


Weighbridges are used at mining sites to transport the minerals extracted. The minerals are weighed and then transported to the instructed area.


Electrical equipment is safely weighed with the help of a weighbridge before import or export procedures.


The entire logistic department relies on weighbridges for warehousing and conveyance of the supply.

The pricing of the weighbridges depends on the size, features, and material quality. It also varies according to the weighbridge type.
We'll look into the types of weighbridges that are posthumously manufactured:

U-shaped weighbridges: The standard size of U-shaped weighbridges that most company manufacture is 18M x 3M. It allows overseas sales. For highways, they assemble 22M x 3M weighbridges. The most popular ones in this type come in the 12M x 3M size. It is utilized to weigh cars, vans, and other small vehicles.


Concrete weighbridges: Portable weighbridge manufacturers design concrete weighbridges to scale the heaviest items. This type of weighbridge is set up on a solid concrete base. They require regular maintenance and check-ups for accurate functioning. The concrete weighbridge platform size extends to 25m x 6m. It is created from steel to allow better withstanding, making it resistant to extreme environmental conditions.


Multideck weighbridges: You can weigh the group of axles together on the multideck weighbridges. It precisely measures separate axles simultaneously and gives an exact breakdown. Some advanced multideck weighbridges are equipped with IP cameras and a vehicle monitoring system. 

The installation of weighbridges at the designated area is straightforward and convenient. Some companies offer the most suitable assistance to guide you through assembling. An ideal product is certified, qualified, and has to withstand climatic conditions.
Electronic weighbridge
The functioning of the electronic weighbridge differs from the electronic weighbridge. However, its purpose is similar, i.e. to measure the weight of the trucks (loaded or unloaded). They also offer managing incoming and outgoing vehicles. Furthermore, their additional accessories enhance the efficiency of its measurement. 
Why should companies use electronic weighbridges?
All the latest technology has been implemented in electronic weighbridges. They ensure the most accurate weighing capabilities. Here are some of its benefits:

They ensure the loading of the truck up to the optimal level. It is a helpful feature as sometimes, the manufacturers reject the delivery because of improper loading of the car.


It checks the compliance of the driver, vehicle, and goods. 


As the electronic weighbridges indicate the optimal status of good loading, it reduces the number of accidents.


They improve productivity because you get all the safety information in a very limited time. Thus, the business grows.


Since it increases productivity, the machine helps you save time. As a result, you keep more money.


The electronic weighbridges are mostly connected with the software. They draw you out of the report to effectively manage the goods on a vehicle.


The in-house electronic weighbridge safely permits you to measure the goods inside the house.

Construction of the electronic weighbridges:
The standard weight of these weighbridges ranges from 10 tons to 150 tons. Similarly, its size differs up to 16M x 3M.

The electronic weighbridges are packed with loadcells.


Most manufacturers only prefer stainless steel construction which is sealed appropriately to provide resistance against the environment.


A microcomputer is uploaded in these weighbridges that weigh the goods. The technology ensures accuracy in measurements.


Finally, all the loadcells are connected with a junction box. It is an instrument with a display that shows you the weight of the goods loaded in the truck.

Conclusion
Whatever goods you see transported on the highways are first measured on a weighbridge. They are widely popular and are in demand because of their exceptional weighing capabilities. Today, electronic weighbridges ensure logistic business reach heights. At the same time, mechanical weighbridges have their own advantages.
So, what type of weighbridges do you want to implement in your business?