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The Best Coil Heater Manufacturers Bangalore
Coil heaters are elongated heating elements, which include heating cable and coil heaters. They are formed from straight, uncoiled segments of square-shaped or round heating elements.
You can get them in the form of a straight cable or even in different shapes, e.g., spiral wound, star wound, etc. The configuration can be formed into a pattern that increases the surface area or the capability of transferring heat. Even other specialty configurations can also be made to fulfill specific user needs
Top Coil Heater Manufacturers Bangalore like Heatcon make high-quality products with a configuration that suits best in an application.
Heatcon is a seasoned company that brings a rich experience of more than three decades in manufacturing superior and highly efficient heating coils and many other products. The company is known for its product excellence and adherence to stringent quality parameters.
The workforce in Heatcon is experienced and skilled. Every team member tries hard not to just fulfill customer expectations, but to exceed them.
The quality of the product largely depends on the quality ...
... of infrastructure and accuracy of processes. The whole range of coil heaters, sensors, thermocouples, and connectors are manufactured in the state-of-the-art plant of Heatcon.
When it comes to international standard coil heaters made in India, Heatcon is the one and only choice.
Types of coil heaters
Coil Heater Manufacturers India make different types of coil heaters to meet the requirements of various applications.
Cable heaters or heating cables have flexible jackets or sleeves. Due to the non-metallic sleeve, it becomes the insulated heating element. There is no degradation in heating because of the insulated jacket.
Coil heaters are pre-formed electrical heating elements with a metallic sheath. They may have round or square cross-sections with a variety of sizes and shapes. Configurations of coil heaters can be spiral wound, star wound, straight, or close coiled.
The application of straight cables is to snake through or around equipment. Depending on OEM applications, straight cables can be formed in any shape to suit the requirement.
When optimal heat distribution is sought and concentrated heat transfer at the desired location is required, closed coiled cables are appropriate.
Spiral wound coil heaters generate high temperatures in restricted areas. They are known as low-profile heaters.
When offset coils are inserted into ducts or pipes, a turbulent flow is created that increases heat transfer. This arrangement is called star wound cable.
Heatcon, one of the leading Coil Heater Manufacturers Bangalore make coil heaters as per user requirement.
Specifications
Coil heaters operate on single phase or three-phase AC voltage. The thermal output power of the heater is mentioned in watt density and heating capacity.
Watt density is the measure of how fast a heater can transfer heat to the heated surface. Heating capacity is the measurement of its output described in KW (Kilowatt) or W (Watt).
Coil heaters can be specified by the inner and outer diameter of the coil, its length, and width also.
Heating element
Coil and cable heaters have a multilayered heating element. Nickel-Chromium alloy element produces heat. It is insulated to prevent fault. To provide environmental protection, the sheath, jacket, or sleeve material is used.
Coil heaters have maximum surface load and they come with an IP rating for humidity-resistant coil heaters. The different applications include heating of nozzles, manifolds, or sealed heads in packing.
Insulation material
Ceramic is a nonmetallic material that resists heat and chemicals. Fiberglass is durable, strong, and impervious to extreme temperatures and caustics.
Fiberglass is strong and durable.
Teflon is inert to many chemicals.
Magnesium Oxide is a high-temperature insulator.
Mica is a transparent and colored mineral silicate crystallized in monoclinic forms.
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