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Composition Of Ring Die Feed Pellet Machine
The ring die animal feed mill is mainly composed of a feeder, a modulator, a granulation chamber, and a lubrication system. The working process is to require the powder with a moisture content of not more than 20% to enter the feed auger from the silo, adjust the speed of the stepless speed regulation motor to obtain a suitable material flow, and then enter the modulator and stir through the blade rod Mixed with steam for modulation, after conditioning, the powder temperature can reach 64-85 degrees, and the humidity can reach 13-17%. Then it passes through the blanking chute and finally enters the granulation chamber for granulation.
1. Feeder
The feeder is composed of a speed-regulating motor, a reducer, a twisting cylinder and a twisting spiral blade.
1 The speed regulating motor is composed of a three-phase asynchronous AC motor, an eddy current clutch and a speed measuring generator. It is used in conjunction with the JZT controller, and its output speed can ...
... be changed through the JDIZ type electromagnetic speed regulating motor controller.
2 Reducer
The feeding reducer adopts cycloidal pin gear reducer, its deceleration speed is 1:11, and it is directly connected with the speed regulating motor to reduce the speed, so that the effective speed of the feeding auger is controlled between 20-120 rpm.
3 Feeding Auger
The feed auger structure is composed of auger tube, auger shaft and bearing with seat. The twisting dragon plays the role of feeding, the speed of rotation is adjustable, that is, the feeding material is variable, so as to achieve the rated current and a certain material flow.
Second, the modulator
The modulator is mainly composed of carbon steel or all stainless steel, agitating blades, temperature indicator, motor, steam adding port and so on. Its function is to pass dry steam and feed of 0.1-0.4MPa to fully stir, soften and paste the material, and then enter the pressing chamber for granulation. The cylinder, stirring shaft and paddle blades of the mixer are made of carbon steel or stainless steel. Made to facilitate long-term high temperature and high humidity environment work. The modulator shaft is driven by the motor, driven by a pulley with a reduction ratio of 1: 4, and driven by the drive shaft to rotate, so as to achieve the purpose of stirring, transporting and feeding.
Third, Granulation room
The main working parts are composed of die, two pressure rollers, feeding scraper, cutter and die roller gap adjustment wheel and screws. The material passes through the die cover and the feeding scraper to accumulate the powdered material in the two pressing areas. The belt wheel drives the die to rotate. The material is rolled between the die and the roller. While squeezing into the die hole, forming in the die, and continuously extrude to the outer end of the die hole, and then cutting the cylindrical strip into the required length by the cutter, and finally forming the pellets out of the machine. The pressure roller shaft is eccentric. Rotating the pressure roller shaft can change the gap between the die and the roller. The gap adjustment is achieved by rotating the gap adjustment wheel.
ABC Machinery business is to delivery turnkey projects and services within the field of machinery of biomass densification, grain processing. Our core business is to delivery technology, engineering turnkey projects and services over the world within the field of machinery of biomass densification(pelletizer machine), grain processing: edible oil factors affecting extraction process, refinery and grain milling(flour mill business).
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