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Construction Fall Protection

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By Author: Howard Watkins
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Personal fall protection in the construction industry. A brief history.
First we called them sissy belts. Each tool trailer had a couple of safety belts but we used them more often as tools rather than safety devices. Our cowboy attitude discouraged us from ever becoming dependant on them. Any display of fear or hesitation aloft would certainly bring criticism, mistrust, harassment and possibly even termination. After all how could you get anything done?
Prior to the debut of OSHA the cost of construction projects were estimated in terms of dollars and lives. The general rule of thumb was a life for each million dollars. Falls were by far the most common cause of fatal accidents.
During the early seventies the advent of OSHA and the rising cost of litigation caused construction companies to begin changing their attitude about personal fall protection. In the early days of OSHA we were required to wear safety belts but most of us were negligent about properly securing them to avoid falls. Some of us were downright stubborn. A far too familiar sight was a worker lying broken on the ground with the lanyard ...
... of his safety belt tied into a knot neatly out of his way. After all how could we get anything done?
While making surprise inspections OSHA began to levy heavy fines on the contractor and employee as well. Agents commonly gathered evidence from offsite positions with the use of telescopic photo lenses. Insurance companies put heavy pressure on their client construction companies. By the end of the seventies most of us were accustomed to using safety belts and were encouraged to use them properly.
The eighties brought about the concept of 100 % tie off. A worker was than required to have two lanyards attached to his safety belt. If used properly the worker would be secured by at least one lanyard 100% of the time. No longer could he walk a beam or even move around freely. Moving from one place to another turned into a monotonous chore of fastening and unfastening the safety lanyards. How could we ever get anything done?
By the nineties the risk management bean counters began to take a closer look at injuries caused by safety belts. The safety belt could most certainly save a life but at the same time could cause serious back injuries. While safety experts instructed us to wear the lanyard in the back to avoid back injury the state of the art belt had D rings on each side slightly in front. This design made the belt handy to sit in like a work belt though in most cases it was not approved for that purpose.
The next evolution in personal fall protection was the full body safety harness with a shock resistant lanyard attachment. By the end of the nineties the full body safety harness was in use almost universally around the construction industry. Today if a worker is injured from a fall it can almost certainly be proven that he violated a safety rule.
The harness is a most restrictive and uncomfortable device. About 12 to 15 lbs of weight is added to the already heavy load of equipment and tools. It effectively covers all the pockets. It does not easily fit over or under cold weather gear. In a tight spot it snags on every thing like Velcro. It does not easily accommodate the wearing of a tool belt or a bolt bag. Walking in it creates the look of a duck waddle. To this date no one has ever invented a safe lanyard clasp that can be easily manipulated with one gloved hand.
Uncomfortable and restrictive though it may be we are still getting things done. Only now we are getting things done much safer. Without criticism we can now protect ourselves for a long career and our corporate benefactors are reaping a better bottom line.
Howard Watkins


About the Author Howard Watkins is a retired Master Electrician and presently the Webmaster and editor of http://brassmein.com A construction industry information Website.

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